How Brands Are Tackling Carry-On Baggage Rules&nbsp;In response to the inconsistency in size restrictions, innovative luggage brands are creating carry-on bags precisely tailored to specific airline policies, allowing travelers to&nbsp;purchase luggage with complete confidence that it will&nbsp;comply with their preferred carrier's regulations.&nbsp;&nbsp;Air travel regulations are constantly changing, with airlines enforcing stricter carry-on baggage rules as they look to monetize the previously 'free' luggage allowance permitted in the cabin – typically one bag in the overhead compartment and a smaller personal item under the seat.Carry-On Regulations and RestrictionsOne of the hardest parts of air travel is dealing with different airline cabin bag rules. What is allowed on one flight may be banned on another.&nbsp;For instance, budget carrier Ryanair permits personal items of just 40 x 20 x 25 cm, while British Airways allows considerably larger carry-ons up to 56 x 45 x 25 cm. In the U.S., carry-on policies differ by airline, but a typical maximum size is 22 x 14 x 9 inches (56 x 36 x 23 cm), including handles and wheels.Travelers who fail to comply with these varied regulations face hefty fees for oversized bags, sometimes paying more in penalties than the cost of their ticket, making careful planning and appropriate luggage selection more important than ever before.This inconsistency leads many travelers to buy multiple bags for different airlines to avoid extra fees, creating unnecessary expenses, stress at boarding and complicating packing for budget-conscious travelers.1. Airline-Specific Carry-On Bags&nbsp;In response to the inconsistency in size restrictions, innovative luggage brands are creating carry-on bags precisely tailored to specific airline policies, allowing travelers to purchase luggage with complete confidence that it will comply with their preferred carrier's regulations.&nbsp;&nbsp;Consumers can now find Ryanair-approved bags that are exactly 40 x 20 x 25 cm or options built to EasyJet's 45 x 36 x 20 cm limits, with these targeted products giving travelers peace of mind.&nbsp;This airline-specific approach appeals particularly to frequent flyers who typically use the same airline and need reliability and consistency every trip, eliminating the anxiety of wondering whether their bag will be accepted on board. This approach also creates a clear value proposition for manufacturers - eliminating confusion and surprise fees for customers.&nbsp;2. Adaptable Carry-On Designs&nbsp;Instead of creating bags for just one airline, some brands are making versatile bags with adjustable features that can meet the needs of different airlines. These carry-on solutions can shrink or expand to flex to different airline regulations, with some featuring fold-away compartments or removable sections that allow travelers to adjust their bags on the go.&nbsp;Other brands are producing convertible options that shift between backpack, roller and duffel form, offering flexibility for travelers who want their luggage to serve multiple purposes throughout their journey. This adaptability is particularly helpful for international travelers using multiple carriers on a single trip, who would otherwise need to bring several different bags to comply with each airline's unique restrictions.&nbsp;3. Built-In Luggage Scale&nbsp;&nbsp;As airlines tighten both size and weight limits, brands are developing bags with built-in weighing scales that help passengers avoid crossing the allowed weight limit. These luggage solutions enable travelers to distribute weight more effectively between their bags or make necessary adjustments before reaching the check-in counter, preventing unexpected excess weight charges.&nbsp;4. Better Materials&nbsp;Carry-on luggage must be not only compact but also light. Brands are increasingly using materials like polycarbonate, aerospace-grade aluminum and soft-shell options to create durable yet ultra-light bags. These materials protect your belongings without eating into weight allowances.  &nbsp;PC (polycarbonate) is a premium luggage material known for its durability and resistance to impact. Most major brands want to use it to protect the items inside the suitcase, as it can withstand rough baggage handling. PC is strong and lightweight, making it ideal for protecting items during travel. Soft-sided luggage offers travelers a significant advantage over rigid suitcases when it comes to squeezing as much as possible into a particular carry-on size.&nbsp;5. Under-Seat Space&nbsp;With increasing attention on personal item size restrictions – which typically include handbags, small backpacks, or laptop bags that must fit under the seat in front of you. These are designed for personal items and often feature multiple compartments, expandable sections, and easy-access pockets that maximize storage capacity. Some systems allow the personal item to detach from the main carry-on bag when needed, giving travelers more flexibility while staying compliant with regulations.&nbsp;The Future of Carry-On Innovation&nbsp;As airline restrictions evolve, luggage manufacturers and brands are developing innovative solutions. Future smart luggage may feature digital displays for real-time compliance, materials that adjust to size restrictions, and technology to help travelers navigate complex regulations. These innovations reduce stress and surprise fees, ensuring smoother journeys. For brands, airline restrictions offer opportunities to understand customer needs and design effective solutions.&nbsp;

Luggage brands are now designing carry-on bags that meet specific airline size restrictions, ensuring travelers can comply with their carrier's regulations.  


Tackling Carry-On Baggage Rules 

Easy Ways to Improve Your E-commerce MerchandizingWhen online shoppers visit e-commerce sites, their shopping experience needs to be as user-friendly as possible. Online merchandising is key to turning browsers into customers, increasing sales and enhancing the retail customer experience.The luggage and travel goods industry is extremely competitive, so it is vital to create a smooth customer journey.Good e-commerce merchandising can also reduce the need for pre-and post-sales customer service. Customer satisfaction makes it a smart investment for brands.Effective Product DescriptionsFirst, online retailers should focus on clear and engaging product descriptions. These descriptions help customers understand exactly what they're buying and why it suits their needs.Unlike shopping in a physical store, online shoppers rely heavily on accurate and detailed information.Consumers need to know suitcase dimensions, weight, durability and features like built-in charging ports, wheels and handles. Recommended usage scenarios, such as weekend trips or international travel, are also helpful. This clarity enhances the shopping experience for customers and boosts search engine results (SERPs) by making them more relevant.Travel duration filtering lets shoppers choose luggage based on how long their trip will be:WeekendWeekLonger vacation (2 weeks)Customers should also be able to narrow down their search by key features like:TSA locksExpandable luggageCharging portsSet of 3Different travel categories help organize products by their purpose, making it easier for customers to find what they need:Business tripsFamily vacationsAdventure travelsDestinationWeddingConsider adding filters for:ColourMaterialWeightAirline regulations (e.g. low-cost airline compatible)User-Generated ContentUser-generated content (UGC), such as customer reviews and ratings, significantly boosts trust among consumers. With these reviews, the online store feels authentic and reliable. Real-life feedback helps potential buyers visualize how a suitcase meets their needs, leading customers to feel more confident in purchasing. Featuring UGC on product pages can enhance the customer shopping experience and drive conversions.1. Customer Reviews &amp; RatingsEncourage customers to interact and leave detailed reviews about the suitcase’s durability, size and features.Highlight top-rated suitcases on category pages to guide new buyers.2. Photo &amp; Video SubmissionsAllow customers to upload photos of their suitcases in use (e.g., at the airport, packed for a trip).Feature customer videos demonstrating suitcase capacity and ease of handling.3. Q&amp;A Section on Product PagesLet customers ask and answer questions about the suitcase’s features.Pin best responses to help new buyers.4. Customer Travel Stories &amp; Blog FeaturesInvite customers to share their travel experiences using your suitcases in blog posts.Include UGC in email marketing to build community engagement.5. Loyalty Program Reviews &amp; TestimonialsReward loyal customers for leaving detailed reviews.Offer discounts for customers who submit high-quality images/videos.Personalizing the Customer ExperienceBy analyzing previous purchase behaviors, browsing histories and cart abandonment patterns, a digital merchandiser can suggest relevant products that complement the customer's choice. For example, if someone selects a large suitcase, recommend related products such as luggage tags or packing cubes. This is a great opportunity to cross-sell or up-sell. Personalized product recommendations based on customer data increase engagement and improve the likelihood of repeat purchases.Optimizing Search Results for Better NavigationTo streamline the browsing process, ensure that search results are intuitive and accurate. Implement smart filtering and sorting options so customers can easily narrow down products. Customers tend to search by size, color, brand, price or popularity. Clearly organized search results significantly enhance the online shopping experience and reduce frustration.Improving product descriptions and metadata is important. Your product listings will appear in search results outside your site, for example, Google Shopping.Bring the In-Store Experience OnlineA 360° exploration feature creates interactive experiences, enabling customers to open compartments, extend handles and examine features from every angle.Virtual packing demonstrations showcase how various clothing items and travel essentials fit into different luggage models. These tools mimic the in-store experience and help online shoppers feel more confident in their choices.Efficient Inventory ManagementKeeping on top of inventory management is crucial in e-commerce merchandizing. Showing accurate stock levels and estimated delivery times helps manage customer expectations and reduces cart abandonment. Integrating inventory management systems with your online store ensures real-time product availability and prevents overselling.Highlighting fast-shipping options can be a strong incentive for online shoppers to complete their purchases.Platforms like&nbsp;Salsify,&nbsp;ChannelAdvisor and&nbsp;Feedonomics can help you automate product data distribution, manage inventory, and ensure consistent branding across channels.Social MediaSocial media can play a vital role in digital merchandizing. Platforms like Instagram, Facebook and Pinterest allow brands to showcase their products in visually engaging ways. These platforms also run targeted marketing campaigns to attract potential buyers back to the e-commerce site.Collaborating with influencers or using social proof can further enhance credibility and encourage customers to engage with your brand.&nbsp;Mobile OptimizationWith most online shoppers browsing and purchasing using mobile devices, ensuring your online store is mobile-optimized is critical. Responsive design, fast-loading pages and smooth checkout processes contribute to a smooth experience for customers. Mobile-friendly features such as one-click payments and autofill options will also increase sales.Visual-first mobile design focuses on high-quality imagery that showcases both style and functionality on smaller screens. Product videos and swipeable photo galleries are especially effective.&nbsp;Seamless Checkout ExperienceA complex checkout process often leads to abandoned carts. To improve conversion rates, ensure the checkout process is quick and easy. Features such as guest checkout, multiple payment options and clear shipping costs can create a seamless experience for customers.Additionally, offering free shipping thresholds encourages customers to add more items to their carts, increasing overall sales.Resources for E-commerce MerchandizingTo elevate your merchandising strategy, consider exploring platforms and tools that help track performance, manage listings, and optimize content. Tools like&nbsp;Profitero provide analytics and insights to help you stay competitive in the online retail space.By offering a personalized, intuitive and content-rich experience, brands in the travel goods industry can increase sales, deepen customer trust and stand out in a highly competitive market.

Online shoppers need a user-friendly experience on e-commerce sites. Effective online merchandising boosts sales and retail satisfaction experience.


Improve Your E-commerce Merchandizing

How TSA Locks Are Made: A Guide for BrandsIf your brand includes TSA locks in its products, understanding how these locks are created helps you make better decisions. TSA locks enhance your product’s value and builds trust with your customers.1. TSA Lock DesignEvery TSA lock begins with a design that matches the product's requirements. Lock manufacturers work closely with brands to ensure the lock fits both functionally and visually. During the design stage, brands and manufacturers decide on lock design, functionality and compliance.The design process also focuses on the proprietary lock mechanism and internal mechanisms, ensuring smooth operation and durability. The lock's exterior is designed to work with the overall design of your product. Collaborating with brands about specific design elements or custom branding usually happens in the lock design process.2. Raw Materials: Building the LockThe foundation of any high-quality lock is its materials. Manufacturers use a combination of durable and adaptable materials to create reliable locks. The primary materials include:Zinc alloy: A versatile material for die-casting, zinc alloy allows for intricate molding of components like cylinders and tumblers.Plastic granules: These are used for lightweight interior parts like dials and external casings.Brass &amp; Aluminum:&nbsp;They are used for making lock bodies of some key padlocks.&nbsp;Stainless steel:&nbsp;High-strength stainless steel is mostly used in making the molds for lock components.&nbsp;&nbsp;Before the materials are used, they are inspected and measured to ensure they meet strict standards. This step ensures consistency in production and eliminates defects that could compromise the lock’s performance.3. Shaping the Lock: Precision MoldingOnce the materials are prepared, they are shaped into the required lock components using advanced machinery. This stage includes three key processes:CNC Molding Machines: These machines shape stainless steel into precise molds for components. CNC machining molds have high precision and efficiency, and high-precision components are the foundation of high-quality locks. Mold workshop at&nbsp;YiFeng Lock Company Limited:Die-Casting: Zinc alloy is melted and poured into molds made by the CNC machine to form complex shapes such as the&nbsp;lock backing plate, zipper puller recesses of luggage lock and&nbsp;padlock shells.&nbsp;Injection Molding: Plastic granules are melted and poured into molds made by the CNC machine to form dials, casings and lightweight interior parts. Injection Molding at YiFeng Lock Company Limited:These processes ensure every component meets design specifications and works seamlessly in the final product.4. Assembly: Turning Components into LocksAfter the components are molded, the lock manufacturer begins assembling the lock. This stage involves both skilled technicians and specialized machinery. Here’s what happens:A worker assembles the lock mechanism, which may include combination dials, tumblers or electronic parts.Internal mechanisms, like springs and cylinders, are installed to ensure the lock operates smoothly.Assembly is a critical step that ensures the lock functions as intended. Design elements or custom branding discussed in the lock design process are added at this stage. Assembly at YiFeng Lock Company Limited:5. Quality Control: Ensuring ReliabilityBefore locks are sent to brands, they undergo rigorous quality control machine testing to verify durability, security and functionality. The process includes:Performance Testing:Endurance Test: The lock dials are turned, and the push button is pressed&nbsp;more than&nbsp;10,000 times to simulate long-term use.Tensile and torsional testing: To ensure&nbsp;the padlock shackle is of sufficient strength. &nbsp;Durability &amp; Impact Testing:Salt Spray Test: Simulates exposure to humidity and corrosion over time.Impact Test: A heavy iron ball is dropped onto the lock to test its resistance to force.Drop Test: A box of locks is placed in a rotating drum to simulate repeated drops.These quality control measures guarantee that every TSA lock is reliable, durable and secure&nbsp;before reaching customers. Laboratory at Plum-Blossom:&nbsp;This rigorous testing process ensures every lock is ready to perform reliably in real-world conditions.

If your brand includes locks in its products - whether it’s luggage, safes or lockers - understanding how locks are created helps you make better decisions.

How TSA Locks Are Made

Airport Security Training Program ExplainedAn airport security officer’s main job is to keep passengers, staff and the airport safe. They check passengers and luggage, monitor security cameras and respond to possible threats. Their presence helps prevent dangers and ensures a secure travel environment.Airport security protects people and flights from threats like terrorism, smuggling and crime. Officers handle many tasks, including screening travelers and bags, managing security checkpoints and enforcing rules.Daily duties include using X-ray machines, checking IDs and boarding passes, patrolling the airport, and working with security teams. These tasks help keep airport operations running smoothly and ensure passenger safety.Understanding the Role of an Airport Security OfficerTable of ContentsEssential Education and RequirementsSkills and Attributes for SuccessThe Application ProcessTraining and DevelopmentSummary1. Essential Education and RequirementsEducational BackgroundRequirements vary by country and airport, but most security officer jobs require at least a high school diploma (or equivalent). Some advanced positions may need additional education or specialized training.Necessary CertificationsDepending on the country, security officers must complete specific training and obtain certifications:United Kingdom: Officers may need to complete a course approved by the Department for Transport (DfT) and get a Security Industry Authority (SIA) license.United States: Officers working for the Transportation Security Administration (TSA) must pass TSA certification, background checks, drug tests and medical exams.China and Other Countries: Security officers must follow country-specific training and certification rules, which may include language tests and specialized security training.Physical and Medical StandardsCandidates must meet physical and medical requirements. This includes passing a vision test, being physically fit, and sometimes taking a drug test. Officers must be able to stand for long hours and react quickly in emergencies.2. Skills and Attributes for SuccessStrong Communication SkillsOfficers must communicate clearly to handle security situations, give instructions to passengers, and work with teammates. Staying calm and explaining procedures helps in stressful situations.Attention to DetailSecurity officers need sharp observation skills to detect banned items, spot suspicious behavior, and follow security procedures correctly. Being alert helps prevent threats.Ability to Work Under PressureAirports are busy, especially during peak travel times. Security officers must stay calm, think fast, and make good decisions under stress. Handling pressure well is key to success.3. The Application ProcessBackground Checks and Security ClearanceSince this is a sensitive job, candidates must pass background checks. These may include reviewing criminal records, verifying work history and going through a security clearance process.4. Training and DevelopmentInitial TrainingNew security officers get detailed training on security rules, using equipment like X-ray machines, metal detectors and handling emergencies. This prepares them for their job.Ongoing Professional DevelopmentSecurity threats and technology constantly change, so ongoing learning is important. Officers take refresher courses, attend advanced training and keep up with new security measures to stay effective.5. SummaryBeing an airport security officer is a challenging but rewarding career. Officers play a crucial role in keeping passengers safe and making sure airports run smoothly. To succeed, candidates need the right education, skills and a willingness to continue learning. If you meet the requirements and are committed to safety, this career can be both fulfilling and full of opportunities for growth.

Airport security protects people & flights from threats like terrorism, smuggling & crime. Officers handle many tasks, including screening travelers and bags.

Airport Security Training Program

How is luggage tested in factories?Luggage durability tests are important for ensuring its quality. Whether on business or vacation, travelers need reliable luggage to protect their belongings and give them peace of mind.Several tests evaluate how well luggage performs. Drop tests check if a piece of luggage can withstand rough baggage handling, while environmental tests prepare it for different weather conditions. Zipper strength tests ensure that zippers will work properly over time. Tests for color consistency and handle durability improve the user experience and meet consumers' needs.Our licensed luggage manufacturers use durability tests to ensure their products are built to last. Quality checks shown here at Shanghai Jiyu:&nbsp;TABLE OF CONTENTS:Drop TestingHandle Load TestingVertical Mileage Test&nbsp;Impact TestingColor Consistency TestingZipper Strength TestingEnvironmental TestingCorrosion TestingTumbling Barrel Testing1. Drop TestingDrop testing is one of the most critical durability tests in luggage manufacturing. This test replicates the everyday handling of luggage, such as it falling off conveyor belts, being tossed by baggage handlers or falling over when overpacked.How It Works:The luggage is filled with a specified weight and dropped from various heights, simulating real-life scenarios. The test is repeated on different sides of the luggage (corners, wheels, handles) to check for structural weaknesses. Drop testing ensures the casing, zippers and internal frames remain intact and functional after rough handling. This test helps manufacturers refine designs to meet industry durability standards, machine shown here at Guangzhou Haolv:2. Handle Jerk TestingHandles bear the brunt of a traveler’s lifting, pulling, and dragging. Handle load testing evaluates their strength under extreme conditions.&nbsp;How It Works:Handles are subjected to repeated lifting motions with weights exceeding the luggage's recommended load. Machines simulate a user yanking and pulling the handle hundreds of times. This test prevents handles from detaching or breaking, ensuring the luggage remains functional even under heavy usage. Handles and straps are subjected to repeated sudden jerks under load. This simulates real-world scenarios where luggage may be pulled forcefully during travel. Drop testing is shown here at ITP Luggage Group:3. Mileage TestLuggage wheels are the unsung heroes of travel. Mileage and Vertical Mileage testing assesses their ability to glide smoothly over various terrains.How It Works:Luggage is loaded to its maximum capacity and placed on a treadmill-like surface. The machine at &nbsp;ITP Luggage Group simulates rolling over uneven terrain, bumps and slopes for extended periods. This test ensures wheels remain intact and functional, providing a hassle-free travel experience. It also tests the attachment of the wheels to the luggage body.&nbsp;The Vertical Mileage test simulates the motion of upright luggage being pushed or pulled over various surfaces.&nbsp;4. Impact Testing: Mimicking Sudden ShocksImpact testing simulates the unexpected hits luggage endures, such as collisions during baggage handling or transport.How It Works:A weight or object is dropped onto the luggage from a set height or the luggage is swung against a hard surface. This test evaluates the shell's and frame's resistance to sudden force. Making sure the exterior and interior remain undamaged after impact gives travelers confidence their belongings are safe.5. Color TestingWhile durability is vital, aesthetics also play a significant role in luggage appeal. The color tests ensure materials look great under different lighting.Light Test -&nbsp;How It Works:This is a standard color matching lamp box that provides 7 different light sources, including adjustable simulated daylight (using a halogen lamp with a filter) and optional LED lamps. It meets CIE International Commission on Illumination standards and is used to compare product colors with standard color samples under various lighting conditions. The most common light source used is D65, which simulates typical daylight. Lightbox shown at &nbsp;ITP Luggage Group:UV Testing&nbsp; - How It Works:The aging and fading of colored accessories are evaluated by simulating sunlight exposure over a specific period to ensure that consumers can maintain the brilliance of the products during daily use. UV testing shown at &nbsp;ITP Luggage Group:6. Zipper Strength TestingThis test evaluates their durability under stress.How It Works:The zipper is repeatedly opened and closed, simulating prolonged use. Engineers also subject it to extreme stress to ensure it won’t break under strain. A strong, smoothly functioning zipper ensures the luggage remains sealed and secure throughout a journey.&nbsp;7. Environmental Testing: Weathering the ElementsTraveling involves exposure to a variety of environmental conditions. Environmental testing ensures the luggage is ready for any climate.How It Works:Luggage is placed in an oven &amp; humidity&nbsp;environmental chamber that subjects it to extreme temperatures (hot and cold) and high humidity. This test identifies potential weaknesses in materials like cracking, warping, or discoloration. It guarantees that the luggage maintains its structural integrity and aesthetic appeal, whether in tropical heat or arctic cold. This is the Oven &amp; Humidity equipment at ITP Luggage Group:8.&nbsp;Corrosion TestingMetal elements, including zippers, sliders, and screws, are subjected to salt spray tests that mimic extended exposure to rain, snow or high humidity while in transit. These tests also account for interactions with saltwater, sweat and various chemicals or cleaning products commonly encountered in airports or during maintenance. This ensures the metal components stay rust-resistant and functional.&nbsp;How It Works:Metal parts or entire luggage pieces are placed in a controlled salt spray chamber where a fine mist of salt water (typically 5% sodium chloride solution) is sprayed at a consistent temperature (35–40°C). The items are exposed to the salt spray for a set duration, ranging from hours to days. Here is the chamber at ITP Luggage Group:9. Tumbling Barrel TestingTumbling barrel testing is designed to replicate years of rough handling in minutes, shown here at ITP Luggage Group.&nbsp;How It Works:Luggage is placed inside a rotating drum with internal obstacles. The luggage experiences repetitive impacts as the drum spins, mimicking real-life handling. This test measures how well the luggage can endure prolonged wear and tear, ensuring durability and longevity.For manufacturers, these tests build trust and reputation, reassuring customers that their products can withstand travel challenges. They also help identify areas for improvement, driving innovation in design.

Travelers need reliable luggage to protect belongings and provide peace of mind, whether on business or vacation.

Luggage Quality Tests in Factories

How Luggage is Made: Innovation in MachineryMaking a suitcase requires advanced machines and modern techniques. Each machine plays an important role in turning raw plastic into a finished product. These machines not only improve productivity but also save time and energy.They are also part of a larger trend in manufacturing. Industries like construction use similar tools and processes.TABLE OF CONTENTSThe Raw MaterialsPlastic Sheet ExtrusionCreating the ShellAluminum MoldsCutting and Punching - Double Station Ten-Axis CNCInjection Molding for AccessoriesAssemblyFinal ProductWith the help of some of our licensees, here is a behind-the-scenes look at some exciting technologies shaping the luggage-making process.1. The Raw MaterialsWhat Happens: The process starts with the raw materials. These plastics include PC, ABS, RPET and PP, which are all popular when making luggage.&nbsp;Using recycled plastic reduces waste and supports energy efficiency. Factories now use real-time data to check the quality of these raw materials, ensuring consistency.2. Plastic Sheet ExtrusionWhat Happens: Small plastic pellets are melted and turned into large flat sheets using a plastic sheet extruder machine.How It Works:The machine heats and melts the pelletsIt presses the melted plastic into flat sheets of the required thickness and surface texture.The machine then cools and trims the sheets to sizeThese sheets form the outer shell of the suitcaseArtificial intelligence (AI) monitors the process to ensure each sheet has the same thickness, improving quality.&nbsp;When using RPET, due to the slightly higher thermal sensitivity of the material, the extruder machine needs a much longer cooling zone to make the sheets more stable for the next process, with AI ensuring consistent thickness and quality throughout. Machines shown here at Summit Luggage and Jiaxing Chuangying Travel Supplies Co., Ltd.&nbsp;3. Creating the Shell of the SuitcaseLuggage shell manufacturing relies on two primary processes: vacuum forming&nbsp;and injection molding. These processes shape materials like ABS, PC,&nbsp;RPET&nbsp;and PP into durable and visually appealing suitcase shells.&nbsp;Vacuum Forming:&nbsp;Materials Used:&nbsp;PC and ABS are the most common materials for vacuum forming.How It Works:Heating: The machine heats flat plastic sheets until they become soft and pliable.Forming: The heated sheet is placed over a custom aluminum mold.Vacuum Suction: A vacuum pulls the plastic tightly around the mold, shaping it into the front or back shell of the suitcase.Cooling: Fans or cooling systems solidify the plastic into the desired shape.Advantages:Cost Efficiency: Lower mold costs make vacuum forming more economical for large-scale production.Design Flexibility: This process allows for intricate designs, vibrant colors, and printable surface patterns.Impact Resistance: PC/ABS sheets are tough and withstand heavy use, making them ideal for luggage shells.Limitations:Material Waste: Vacuum forming produces 20%-30% material scraps, increasing costs and environmental impact.Lower Recyclability: PC, in particular, has limited recyclability compared to PP.Injection Molding:Materials Used: PP (Polypropylene) is the preferred material for injection molding.How It Works:Melting: Plastic pellets (PP) are melted into a liquid state.Injection: The molten plastic is injected into a mold cavity under high pressure.Filling: The plastic fills the mold completely, taking its precise shape.Cooling: Cooling channels in the mold solidify the plastic into the desired form.Ejection: Once cooled, the machine ejects the formed part, such as a suitcase shell or accessory.Advantages:Lightweight: PP’s low density creates lighter luggage, which appeals to travelers looking for easy-to-carry options.Eco-Friendliness: The process produces almost no scrap material, aligning with sustainability goals.High efficiency: The shells finished by injection molding could skip the process of “Cutting and Punching,” saving time and energy resources.Toughness: PP is highly durable, flexible, and resists cracking under pressure.Recyclability: PP’s recyclability makes it an environmentally friendly choice for luggage manufacturing.Limitations:High Mold Costs: Injection molding requires expensive molds, making it less cost-effective for small production runs.Design Constraints: It lacks the flexibility of vacuum forming for producing custom or small-batch designs.PP injection molding machinery at ITP Luggage Group:4. Aluminum MoldsThe vacuum-forming machine uses aluminum molds to shape the plastic shells.Aluminum molds are lightweight and cool quickly, saving time and energy. CNC machines make these molds with high precision, ensuring each suitcase looks perfect.5. Cutting and Punching - Double Station Ten-Axis CNCWhat Happens: The machine trims and cuts the formed suitcase shells to fit. It punches holes for handles, wheels, and locks.How It Works:CNC cutting machines follow pre-set designs to trim the edges and cut holes.The machine punches holes accurately to attach handles, wheels, drawbars and TSA locks.Heavy equipment like CNC machines, shown here at Wenzhou Chaoxu Machinery, ensures accurate cutting and punching. Real-time data helps machines adjust, reducing waste and errors.6. Injection Molding for AccessoriesWhat Happens: Small parts like wheels, handles, and feet are made using injection molding.How It Works:Plastic is melted and injected into molds to form the parts.The molds cool and someone ejects the parts.This method ensures the parts are strong and precise. Additive manufacturing (3D printing) is sometimes used to make prototypes or customized parts.7. AssemblyWhat Happens: The trimmed shells are assembled with linings, zippers and other components.How It Works:Sewing machines attach fabric linings and zippers to the shells.Factory workers install handles, wheels and TSA locks using rivets or screws.Some factories use robots to improve speed.This step combines all the parts into a complete suitcase. Predictive maintenance ensures machines stay in top condition, avoiding delays. Assembly lines are shown here at Yangzhou Guohui and Summit Luggage.&nbsp;8. Final ProductWhat Happens: The finished suitcase goes through quality checks before being packaged and shipped.How It Works:Inspectors check the suitcase for matching situation of front and rear shells, scratches, dents, or loose parts.If everything looks good, the suitcase will be packed for delivery.Quality control ensures the customer gets a durable and well-made product. Factories use valuable insights from AI and real-time data to improve future production. Quality checks here at Shanghai JiYu Industry Co., Ltd:&nbsp;What Makes This Process So Innovative?The machines used to make luggage are part of a larger trend in the manufacturing industry. Here’s how these innovations help:Improving Productivity: Machines like vacuum formers and CNC cutters increase speed and precision.Energy Efficiency: Modern machines use less power, reducing costs and environmental impact.Supply Chain Optimization: Factories track materials and avoid delays using real-time data.Long-Term Reliability: With predictive maintenance, factories keep their machines running smoothly.Cross-Industry Impact: These machines are not just for luggage. The construction business uses similar tools to make panels, parts and more.Luggage manufacturing has come a long way in the last 20 years. With artificial intelligence, additive manufacturing, and real-time data, factories can make high-quality suitcases faster and more efficiently.

With the help of some of our licensees, here is a behind-the-scenes look at some exciting technologies shaping the luggage-making process.

The Luggage Manufacturing Process

Travel Sentry Airline Baggage Guidelines: A Guide for BrandsBy IakobchukTable of ContentsIntroductionKey Dimensions to KnowTrends for Carry-ons and Check-in luggageHelping Travelers Avoid FeesAirline-Specific Baggage Regulations&nbsp;1 - Introduction: Why Airline Baggage Policies MatterUnderstanding airline baggage rules is essential for businesses in the travel industry. Travelers rely on luggage that complies with these rules to avoid fees and hassles at the airport. Brands that design products that meet airline standards can attract customers and build stronger relationships with retailers and airlines.This guide explains how your brand can design with airline policies in mind, to create luggage that works for carry-on items, checked bags and personal items, making travel easier for your customers.2 - Key Dimensions to KnowTravelers need luggage that fits airline size and weight limits. Products that comply with these rules help reduce stress and delays at check-in.Carry-On Bags: Typically no larger than 22 x 14 x 9 inches for international flights. These bags must fit under the seat in front or in overhead bins.Checked Luggage: Airlines limit this to&nbsp;a maximum weight of 20–32 kg. These bags must also be durable to withstand handling.Personal Items: Often a smaller bag or item that fits under the seat in front. These items hold essentials like laptops or toiletries and must comply with airline size restrictions.3 - Trends in Carry-On and Checked BagsCarry-On and Personal Items: Lightweight, compact options with smart storage are increasingly popular. Travelers want to make the most of their free-of-charge allowances.Checked Bags: Features like expandable compartments and built-in weight indicators are useful. They help avoid extra fees and meet travel needs.4 - Helping Travelers Avoid FeesOne of the biggest frustrations for travelers is paying unexpected baggage fees. Designing luggage that helps customers avoid these costs makes your brand more attractive.Carry-On Baggage: Ensure they comply with the airline rules for overhead bins.Checked Baggage: Use lightweight yet durable materials to stay within airline weight limits.Personal Items: Offer compact designs that fit easily under the seat in front to qualify as free-of-charge items.Products that meet airline size restrictions and weight limits will appeal to many travelers. Here’s what to consider:Carry-On Luggage: Optimize storage space within strict size limits while keeping the design lightweight and functional.Checked Luggage: Focus on durability and low weight to meet maximum weight requirements without sacrificing usability.Add TSA-Accepted LocksAdding TSA-accepted locks to carry-on bags and checked luggage enhances security and convenience. Highlighting this feature can make your products more appealing to safety-conscious customers.5 - Airline-Specific Baggage RegulationsEuropean Airlines Baggage Allowance OverviewLOW-COST CARRIERS&nbsp;Hand Luggage:Standard: 1 small bag (45 x 36 x 20 cm). No weight limit, fits under the seat.Additional larger bag (56 x 45 x 25 cm) for certain ticket types (e.g., Flexi, Extra Legroom).Checked Luggage:Economy: Up to 3 pieces, 23 kg per piece (fees apply).Business: No standard policy; additional fees apply for checked luggage.View EasyJet’s baggage policy&nbsp;Hand Luggage:Standard: 1 small bag (40 x 20 x 25 cm).Priority: Includes 1 small bag + larger carry-on (55 x 40 x 20 cm), up to 10 kg.Checked Luggage:Economy: 1 or more pieces available for purchase, up to 20 kg each.Business: No dedicated policy; fees apply for ticket upgrades.View Ryanair’s baggage policyHand Luggage:&nbsp;1 carry-on bag (55 x 40 x 20 cm), up to 10 kg. No additional personal item.Checked Luggage:Economy: 1 piece, up to 20 kg (varies by ticket).Business: Policies vary—check directly with TUI for details.View TUI’s baggage policyFLAG CARRIERHand Luggage:&nbsp;1 carry-on bag (56 x 45 x 25 cm), plus 1 personal item (40 x 30 x 15 cm). Combined weight: 23 kg.Checked Luggage:Economy: 1 piece, up to 23 kg (varies by ticket type).Business (Club Europe/World): 2 pieces, each up to 32 kg.View British Airways’ baggage policyHand Luggage:Economy: 1 carry-on bag (55 x 40 x 23 cm), up to 8 kg, plus 1 personal item.Business: 2 carry-on bags of the same size and weight.Checked Luggage:Economy: 1 piece, up to 23 kg.Business: 2 pieces, each up to 32 kg.View Lufthansa’s baggage policy&nbsp;Hand Luggage:&nbsp;1 carry-on bag (56 x 36 x 23 cm), up to 10 kg, plus 1 personal item.Checked Luggage:Economy: 1 piece, up to 23 kg (Premium Economy: 2 pieces).Upper Class: 2 pieces, each up to 32 kg.View Virgin’s baggage policy&nbsp;Middle East Airlines Baggage Allowance OverviewFLAG CARRIERHand Luggage:Economy: 1 carry-on bag (55 x 38 x 20 cm), up to 7 kg.Business: 2 pieces: a briefcase (45 x 35 x 20 cm) and a handbag (55 x 38 x 20 cm), each up to 7 kg.Checked Luggage:Economy: 1 piece, up to 23 kg on most routes (some routes allow 2 pieces).Business: 2 pieces, each up to 32 kg.View Emirates’ baggage policyHand Luggage:Economy: 1 piece (50 x 37 x 25 cm), up to 7 kg.Business: 2 pieces with a combined weight of up to 15 kg, each up to 50 x 37 x 25 cm.Checked Luggage:Economy: 1–2 pieces, each up to 23 kg (varies by route).Business: 2 pieces, each up to 32 kg.View Qatar Airways’ baggage policy&nbsp;Hand Luggage:Economy: 1 carry-on bag (55 x 40 x 23 cm), up to 8 kg, plus 1 personal item.Business: 2 carry-on bags, each up to 8 kg, plus 1 personal item.Checked Luggage:Economy: 1 piece, up to 23 kg (varies by route).Business: 2 pieces, each up to 32 kg.View Turkish Airlines’ baggage policyNorth American Airlines Baggage Allowance OverviewLOW-COST CARRIERSHand Luggage:&nbsp;1 carry-on bag (55 x 35 x 22 cm) and 1 personal item.Checked Luggage:Economy: 1 piece, up to 23 kg (additional charges for extra bags).Business (Mint): 2 pieces, each up to 32 kg.View JetBlue’s baggage policyFLAG CARRIERHand Luggage:&nbsp;1 carry-on bag plus 1 personal item (55 x 35 x 22 cm).Checked Luggage:Economy &amp; Business: 1 piece, up to 23 kg. Additional charges apply for more than two bags.View Alaska Airlines’ baggage policy&nbsp;Hand Luggage:&nbsp;1 carry-on (56 x 36 x 23 cm) and 1 personal item (e.g., handbag or laptop case).Checked Luggage:Economy: 1 piece, up to 23 kg (fees may apply, depending on route and fare type).Business: 2 pieces, each up to 32 kg.View American Airlines’ baggage policyHand Luggage:&nbsp;1 carry-on bag (56 x 35 x 23 cm) and 1 personal item. No enforced weight restriction.Checked Luggage:Economy: 1 piece, up to 23 kg (varies by ticket type and route).Business: 2 pieces, each up to 32 kg.View Delta Airlines’ baggage policy&nbsp;

This guide shows how your brand can design luggage for carry-on, checked bags, and personal items, simplifying travel for customers.


Airline Baggage Guidelines 

Canton Fair Guide Spring 2025: How-to-Guide&nbsp;The Canton Fair, held twice a year in Guangzhou, China, provides a key venue for global business networking. This guide covers essential information on session dates, registration, transportation and practical tips for a successful visit.TABLE OF CONTENTSCanton Fair DatesFair Location and LayoutPreparation Before the FairTransportation to the FairTips for Attending the Fair1. Canton Fair DatesSpring Session:Phase 1: April 15–19 | Phase 2: April 23–27 | Phase 3: May 1–5Autumn Session:Phase 1: October 15–19 | Phase 2: October 23–27 | Phase 3: October 31–November 42. Fair Location and LayoutThe Canton Fair Complex, located at 380 Yuejiang Zhong Lu Road, Hai Zhu, Guangzhou. The space is 1,100,000 square meters, with 338,000 square meters indoors and 43,600 square meters outdoors. The luggage category exhibits during Phase 3.3. Preparation Before the FairVisa RequirementsApply through the Visa for China website for detailed instructions. Required documents include:Registration for the Canton Fair Options:Pre-register to save 200 RMB (about 30 USD) on the onsite registration fee. First-time attendees should pre-register to receive an invitation letter, which is beneficial for obtaining a business visa.Registration Steps for Overseas Buyers:Visit the official Canton Fair website, choose the "Buyer" tab, and create an account.Submit your passport and business card to request an invitation letter.Complete registration after approval.For Chinese mainland citizens, register here.Onsite Badge Collection:Your Buyer Badge (IC Card) is valid for multiple sessions. Pre-registered attendees can use express channels at registration offices at the main complex and 40 designated hotels.Additional offices are at key points in Areas B, C, and D of the Canton Fair Complex.Two overseas buyer registration offices are at Area B of the Canton Fair Complex (Exit A/B, Pazhou Station, Guangzhou Metro Line 8).One overseas buyer registration office is at Area C of the Canton Fair Complex (Exit C, Pazhou Station, Guangzhou Metro Line 8).One overseas buyer registration office is at Area D of the Canton Fair Complex (Exit A, Xingangdong Station, Guangzhou Metro Line 8).Customer Service Telphone: (852) 2877 1318 | Email: cs@cantonfair.org.cn4. Transportation to the Canton FairAir Travel: Fly into Guangzhou Baiyun International Airport, with international flights from major airlines, including American Airlines, Air China, China Southern, and Delta.Metro: Take Line 3 from the airport to Tiyu Xi Station, then transfer to Line 8 to reach Xingang Dong or Pazhou Station. The journey takes about 43 minutes.Taxi: Fare is 2.6 RMB/km, with a 50% surcharge over 35 km. Ask for "Pa Zhou" or "Canton Fair."Shuttle Bus: The Guangzhou Airport Express shuttle runs directly from the airport to the fair complex every 30 minutes between 13:00 and 18:00.5. Tips for Attending the Canton FairStay Hydrated and Bring Snacks: While food options are available, bringing water and snacks is helpful, especially for extended meetings.Dining Options: Restaurants in Areas A, B, and C offer Cantonese and Western cuisine. To avoid long waits, plan to eat outside peak lunch hours.Scheduling Meetings: Use the Canton Fair website to prioritize booths and schedule meetings in advance. The complex is extensive, so planning saves time.Connectivity Essentials: WiFi is available onsite, but a VPN is needed to access Google and other restricted sites. WeChat is essential for communication.Business Cards: Bring both physical and digital business cards, as some suppliers prefer physical cards.Attire and Essentials:&nbsp;Wear comfortable shoes and smart casual clothing. A light sweater may be needed indoors. A carry-on bag is ideal for storing brochures and supplies, including a power bank, chargers, and a notebook.Exploring Guangzhou: Take time to explore Guangzhou’s top attractions. For inspiration, visit our Guangzhou attractions guide.Access our Canton Fair checklist here for final preparations.

This guide covers essential information on session dates, registration, transportation and practical tips for a successful visit.

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