The Luggage Production Process Explained: A Guide for BrandsIf you're a luggage brand looking to produce high-quality products, understanding the full luggage production process is essential. From first contact to final shipment, each step plays a role in ensuring product quality, customer satisfaction and long-term success.This guide outlines a typical wholesale order journey to better manage costs, timelines and the supply chain, especially if your business values eco-friendly, cost-effective manufacturing.1. Quotation (Initial Inquiry &amp; Rough Estimate)The process begins with a buyer inquiry. The supplier provides a rough quotation based on general product specifications, previous projects, or similar items.For custom designs, this is only an estimate; accurate costing depends on sample development. For standard products, a more precise quotation may be possible upfront.Key topics discussed here include:Target price rangeEstimated minimum order quantity (MOQ)Lead time expectationsScope of customization (colors, branding, materials)2. Order (Purchase Order After Sample Approval)The buyer and supplier proceed to sample development. For custom designs, a formal purchase order (PO) is only placed after sample approval and the final quotation is confirmed. This ensures pricing reflects actual materials and production methods.For standard products, the buyer might place an order earlier, provided they’re satisfied with existing samples.3. Structure Samples Are CreatedThe supplier’s sample maker produces structure samples which are early prototypes focused on dimensions, fit and durability (not yet in final colors). These samples represent the physical framework of the product.4. Strength and Reliability TestingThe structure samples are sent to the buyer for testing. The buyer evaluates them for strength, reliability, and product quality, ensuring that the luggage can withstand real-world use.5. Buyer Approves the StructureIf the product passes testing, the buyer gives written approval to move forward. This confirms that the product design is functional and fit for purpose.6. Color Samples Are DevelopedNext, the manufacturer creates a new set of samples in the colors requested by the buyer. These pre-production samples reflect the final branding and design aesthetics.7. Color Matching ApprovalThe buyer carefully reviews these samples to confirm color accuracy, material finishes and branding details. Once satisfied, the buyer signs off and these now become the standard for mass production.8. Pre-Production MeetingBefore full production begins, a&nbsp;pre-production meeting is held between the buyer and supplier. This is a critical step to finalize:Production timelinesQuality checkpointsPackaging requirementsCompliance with eco-friendly or brand-specific standards9. Raw Material ProcurementOnce everything is approved, the supplier begins sourcing raw materials such as zippers, fabric, locks, or wheels based on the approved sample. For brands focused on eco-friendly materials, this is a key moment to confirm sourcing standards.10. Trial ProductionA trial run is conducted on the production lines. This ensures machinery is calibrated correctly and that the product can be assembled consistently at scale.If issues are identified, they’re resolved before moving to full manufacturing.11. Mass Production BeginsWith a successful trial complete, the supplier proceeds to the luggage manufacturing process. This is the heart of the luggage manufacturing process, where large quantities are produced in line with the approved design.&nbsp;12. Buyer Conducts Random InspectionsTo ensure consistency and product quality, the buyer may conduct random inspections throughout or after production. These help catch issues early and maintain trust between both parties.13. Passed Inspection? Time to ShipOnce the inspection is passed, the products are packaged, labeled and prepared for shipment. Final logistics and export documents are handled, and the goods are released for delivery.A clear and professional workflow, from samples to shipment, helps provide excellent customer service and quality assurance.Need help identifying TSA-compliant factories or building a custom lock or luggage solution?Have a look at our licensed partners that fit your production goals.

If you're a luggage brand looking to produce high-quality products, understanding the full luggage production process is essential. 

The Luggage Production Process

5 Questions Every Buyer Should Ask a Luggage or Lock SupplierA guide for brands working with OEMs for the first timeIf you're launching a travel goods brand or looking to add new suppliers to your network, asking the right questions about manufacturing products is one of the most important steps. Choosing the wrong manufacturer can lead to delays, poor quality, compliance issues or disappointed customers.This guide outlines the key questions to ask when evaluating new luggage or lock suppliers, with insights from OEMs who’ve seen what works (and what doesn’t).&nbsp;1. What Size Is the Factory and Who Have They Worked With?Start by understanding the size and scale of the factory. Is it a large facility with multiple lines and high capacity, or a small workshop focused on low-volume orders? Factory size can affect pricing, lead time, flexibility and how much support they can offer.It’s also important to ask which brands the supplier has worked with before. This gives you a good idea of the product level they’re used to making. If they’ve worked with well-known luggage brands, especially brands in your marketing region, it often means they meet higher quality and compliance standards.Buyers also want to know about the factory’s reputation. They’ll often look for recommendations, trade show appearances or mentions in sourcing groups to get a feel for how the supplier is viewed in the industry.2. How Do They Manage Product Quality?Many factories say they make high-quality products - but that’s only true if they have the right quality control systems in place.There are three common steps manufacturers should follow:IQC (Incoming Quality Control): Do they check the raw materials before production starts?IPQC (In-Process Quality Control): Is quality checked during production on the line?OQC (Outgoing Quality Control): Are finished products inspected before they are packed?If a supplier can’t clearly explain their quality process or doesn’t follow all three steps, it could be a red flag. Ask if they can share recent inspection reports, defect rates or if they allow third-party inspections.For luggage and locks, this is especially important. Moving parts like locks, wheels, zippers and handles are common failure points. You want a supplier who actively works to prevent those issues before the products ship.3. Can They Price Your Design, Not Just Their Standard Products?Many buyers come in with a specific idea or design, not just an off-the-shelf item, so you’ll want to know if the supplier can give pricing based on your custom design. That includes materials, accessories, color choices and branding details.This shows how well the supplier understands custom work and whether they’re organized enough to cost it out properly. It also helps you compare quotes more accurately when speaking to multiple manufacturers.OEMs shared that one of the biggest early conversations is price, but buyers aren’t just looking for the cheapest option. They want value for money and confidence that the supplier understands their product goals.4. What’s the Minimum Order Quantity and Can They Support Customization?Minimum order quantity (MOQ) is a big factor, especially for newer brands or product launches. Ask how many units they require for both standard orders and customized ones.If the MOQ is high, you’ll want to know what added value comes with it, such as better pricing, access to higher-end materials or more branding options.Also ask about:Logo application (e.g., embossed, printed, metal plates)Hardware options (zipper pulls, wheels, locks)Custom packaging or labelingThe more flexible a supplier is on customization, the easier it is to make your product stand out in a crowded market.With new U.S. tariffs on Chinese travel goods, it’s more important than ever to understand where your supplier sources components and how future pricing may be affected. Even if your products are assembled outside of China, key inputs like wheels or locks may still be subject to duties.&nbsp;Learn more about the impact of tariffs on the luggage industry here.5. Do They Follow Global Compliance Standards?Regulations around luggage and lock products are getting stricter, especially when it comes to chemical use, child safety laws and airport security compatibility.You’ll want to ask:Are their materials compliant with Prop 65, REACH, CPSIA or PFAS bans?Can they provide testing reports or certifications?ISO 9001 (quality management systems)ISO 37301 (compliance management)ISO 37002 (modern slavery and whistleblower protection)PAS 7000 (supplier risk screening and prequalification)Does the factory align with International Labour Organization (ILO) standards, especially around anti-slavery, forced labor or underage labor protections?Non-compliance can lead to serious issues, including product recalls, legal problems or having goods held at customs. It’s better to work with suppliers who are already familiar with the rules in your key markets.Factory VisitsFactory visits are one of the best ways to assess a supplier’s true capabilities. If you can visit in person, look out for:Cleanliness and organization of production areasHow materials are stored and labeledHow workers are treated and what the conditions are likeWhether safety protocols are visibly followedIf quality checks are happening during manufacturing, not just afterA good supplier will be open to visits and may even suggest one. If you can't travel, ask for a virtual tour, third-party audit or photo documentation.Warehouse and Shipping SupportWhile not always mentioned upfront, many buyers also want to know whether a supplier has strong warehouse and inventory systems. If you’re planning large seasonal orders or phased deliveries, you’ll need a partner that can store goods and ship on schedule.Ask about:Average lead times and how they handle rush ordersWhether they have experience with your preferred shipping terms (FOB, DDP, etc.)How they handle peak season planning, like Chinese New Year or Black Friday prepClear communication around logistics helps avoid last-minute surprises and missed deadlines.What Buyers Ask After the First OrderOnce a buyer has an established relationship with a supplier, the questions change. At this stage, it’s more about maintaining consistency and improving product performance. Key topics include:Product design updates: tweaking structures, colors or accessories based on customer feedbackPrice negotiations: especially as raw material or freight costs fluctuateLead time planning: getting ahead of seasonal spikes or new launchesHaving a supplier who can grow with you and adapt over time is one of the best long-term investments a brand can make.Why These Questions MatterMany sourcing mistakes happen because buyers don’t ask the right questions early on or don’t push for clear answers. Skipping this process can lead to:Inconsistent product qualityDelays that miss retail windowsUnexpected costs (like high MOQs or mold fees)Regulatory problems if goods are non-compliantThe best suppliers will expect these questions. They’ll have clear answers, helpful documentation, and be ready to work with you to build something that meets both your quality standards and business goals.Final Advice for First-Time BuyersChoosing a supplier is a relationship, not just a transaction. Look for manufacturers who:Are open and transparent about their capabilitiesHave clear systems for quality control and complianceShow pride in their past work with other brandsCan scale with you as your product line growsIf you’re just getting started or want help finding trusted OEMs, our team can help connect you with licensed factories that understand luggage, locks and travel accessories.&nbsp;

This guide outlines the key questions to ask when evaluating new luggage or lock suppliers, with insights from licensed OEMs.

5 Questions Every Buyer Should Ask 

Luggage Lock Myths: What Brands Need to Know About TSA LocksLocking luggage should be a simple decision, but many travelers and brands are uncertain about best practices. Here, we clarify which myths are true, what’s outdated and what brands should take away from each one.Myth 1: You Can’t Lock Your LuggageFalseMany travelers still believe that locking checked luggage is prohibited, a misconception that dates back to the period just after 9/11. While locking was discouraged temporarily during heightened security measures, this is no longer the case.Today, travelers are encouraged to lock their luggage, especially with TSA-accepted locks, which allow security agents to open bags for inspection without breaking the lock. This protects belongings from theft and prevents bags from opening accidentally during transit.What brands should know: Travelers actively want secure luggage. Highlighting TSA-accepted locks as a standard feature can enhance product appeal and reduce perceived risk for consumers.Myth 2: Post-9/11 Rules Made It Illegal to Lock Checked LuggageFalseIn the aftermath of 9/11, new airport protocols led to widespread confusion about whether travelers could lock their luggage. Although there was a brief period where locking was discouraged, today TSA-accepted locks are fully supported by airport security.These locks have a system that allows authorized personnel to inspect luggage without causing damage.What brands should know: Reinforce that TSA locks help security processes rather than hinder them. Utilize certification to establish consumer trust and differentiate your brand from outdated perceptions.Myth 3: TSA Locks Are Only for the U.S.FalseAlthough TSA locks are certified by the U.S. Transportation Security Administration, they are accepted at over 750 airports across more than 75 countries. This makes them a globally practical solution for international travelers.What brands should know: Designing for TSA compatibility makes it easier to create products that can be sold worldwide. This reduces logistical complications and the need for different inventories in each region.Myth 4: TSA Locks Are MandatoryFalseLaw does not require TSA locks, but security authorities highly recommend them. These locks allow inspection without damaging your luggage or padlock. Non-TSA locks risk security agents cutting them off during an inspection.What brands should know: While not mandatory, TSA certification adds value. Certified products often earn better shelf space and higher retail prices, making certification a smart investment.Myth 5: Luggage Locks Prevent All TheftFalseLocks serve as a deterrent but are not a guarantee against all types of theft. A determined criminal could bypass a lock, but many incidents, like opportunistic theft or accidental openings, can be prevented with a simple locking mechanism.What brands should know: Emphasize locks as part of a broader travel security story. Integrating them into product design shows care and foresight, even if no lock is completely foolproof.Myth 6: All TSA Locks Are The Same QualityFalseAnother myth suggests that all TSA locks are of the same quality and security level. This is not true.TSA locks come in various designs, materials and price points, affecting their durability and security. Investing in a high-quality lock from a reputable brand ensures better protection for your belongings. Reading reviews and doing some research before purchasing a TSA lock is essential.What brands should know: By choosing high-quality locks and reputable lock manufacturers, your brand demonstrates its commitment to top-quality products.Myth 7: Luggage Locks Are a Waste of MoneyFalseLuggage locks offer both practical protection and peace of mind at a modest cost. They deter opportunistic thieves and prevent your bags from accidentally opening during transit. While they may not stop a determined criminal, the added security layer makes them a worthwhile investment for most travelers.What brands should know: Locks are a low-cost, high-margin addition to luggage.Myth 8: Locks Can Stop TSA Agents From Opening LuggageFalseTSA agents have the authority to inspect any checked bag. Non-TSA locks may be cut off in the process. TSA-approved locks allow agents to perform checks without damaging the luggage.What brands should know: Clearly communicate this in packaging and product marketing to reduce consumer confusion and highlight your product’s travel-readiness.TSA locks are not just functional accessories; they can enhance a product’s quality, credibility and global appeal. As traveler expectations shift toward smarter, more secure travel gear, brands that understand and act on these myths will be better positioned to lead.

Locking luggage should be simple, but many travelers and brands are unsure about best practices. We clarify the myths and outdated information.

Luggage Lock Myths

How Manufacturers Make Luggage Wheels: What Brands Need to KnowWheels are one of the most important parts of any suitcase. They determine how smooth the ride feels, how quiet the bag rolls, and how long the suitcase lasts. For brands building or sourcing luggage, choosing the right wheels is a big decision.So what makes a high-quality luggage wheel? And what should brands look for when choosing a supplier?Image from Safari x Travel Sentry Campaign 20251. What Makes a Good Wheel?For customers, good wheels feel smooth and quiet. For brands, they need to be reliable, customizable, and built to last.A well-made wheel rolls smoothly and stays stable without wobbling. It’s easy to control around corners and is built to pass demanding performance tests. It should also look polished, both in design and construction, contributing to the suitcase's overall aesthetic appeal.2. The Evolution of Luggage WheelsThe invention of wheeled luggage was a game-changer for travelers, but early designs featured two small wheels and clunky casings, often making more noise than progress through busy terminals. They were functional but far from refined.As expectations grew, so did innovation. The industry gradually moved to plastic and rubber compounds, which offered smoother performance, quieter operation and greater durability on modern surfaces like airport tiles and polished floors.Today, thermoplastic polyurethane leads the way. TPU is an advanced material that is flexible and strong, meaning it is resistant to wear, shock and extreme temperatures. TPU wheels adapt to their environment and are both quiet and stylish.3. How Molds and Machines Shape QualityA wheel’s quality starts with its mold—and the machines that produce it. Molds are precisely engineered to create wheels that are both aesthetically pleasing and structurally sound.Today, most of the production process is automated. That includes mixing materials, injecting them into molds, trimming, and quality checks. This automation enables tight tolerances, repeatable results, and scalable production without compromising on quality. When molds and machines evolve together, manufacturers get better wheels - faster, and more consistently.4. Testing That Matches Real TravelIndustry-standard testing includes:Rolling wear (abrasion) over long distances&nbsp;Drop and shock resistance from luggage carousel impactsPerformance on stairs and rough surfacesDurability across extreme temperaturesNoise-level measurement on different flooring typesThis kind of rigorous testing ensures that wheels won’t just survive the factory floor - they’ll thrive in airports, hotels, sidewalks and beyond.ITP Luggage5. Custom Wheels for Your BrandEvery brand has different needs. Some focus on ultra-silent travel, while others prioritize rugged performance. That’s why custom wheel options matter.Manufacturers can customize:Color finishes to match brand palettesEngraved or printed logosUnique shapes or patternsBearing types for smoother rollBrands can co-develop a signature wheel design, enhancing their user experience and showcasing their identity.Brands from Canton Fair 20256. Future-Ready FeaturesLuggage wheels are getting smarter, and innovation is speeding up. What was once science fiction is now becoming product reality.Emerging wheel features include:Shock-absorbing wheels for smoother rides on bumpy pathsBraking systems to prevent runaway luggage on slopesPower-generating hubs that charge mobile devices during motionWeight sensors that detect how much is packedSome developers are currently working on these technologies, while others have already tested or launched them. For forward-looking brands, partnering with an innovative supplier can open the door to next-gen product lines.T&amp;S - 4053 LuggageReady to Choose the Right Wheel Supplier?Wheels may be small, but they shape the entire luggage experience. Choosing the right supplier means choosing products that last longer, feel better and perform under pressure.Looking to develop or improve your luggage wheels?&nbsp;Search our supplier database to connect with top-tier wheel manufacturers today.

So what makes a high-quality luggage wheel? And what should brands look for when choosing a supplier?

How Manufacturers Make Luggage Wheels

Consumer Insights into Attitudes Towards Luggage Security&nbsp;&nbsp;At Travel Sentry, we invest in market research that goes deeper than just statistics. We combine qualitative research, like focus groups, with global surveys to understand the motivations, concerns and habits of luggage users around the world.&nbsp;&nbsp;Sharing our research helps our partners make better strategic decisions, whether they're improving a product or service, planning a campaign or entering a new market.&nbsp;Why Consumer Research Matters&nbsp;Travelers are diverse and their needs vary by market size, region and travel type. That’s why we take a detailed look at market segmentation, using real data collection methods to understand who’s locking their luggage, who isn’t and why.&nbsp;Our research covers:&nbsp;Security habits across five major travel markets: USA, UK, China, France and Germany&nbsp;&nbsp;The emotional drivers behind luggage choices&nbsp;Traveller typologies, grouped by attitudes and behaviors&nbsp;The impact of social media and peer influence on perceived risks and security choices&nbsp;A Peek at the Research&nbsp;Many travelers lock their luggage for added security during transit - but even those who don’t always use locks still value having the option. A built-in lock delivers peace of mind, even if it’s not always locked.Our insights are based on carefully structured research design, using both primary and secondary data. Our team focuses on collecting and analyzing traveler attitudes using credible research methods tailored to the travel goods space and focusing specifically on locks and locking behaviors.&nbsp;&nbsp;Who We Talk To&nbsp;We surveyed 2,500 travelers across the US, UK, France, Germany and China - all of whom had flown at least twice in the past year and were responsible for packing their own bags. Through surveys and focus groups, we gathered valuable insights into how people think about travel safety.&nbsp;We also identified four distinct traveler types - from the highly organized to the more carefree - allowing us to develop target market strategies through real customer understanding.What This Means for Your BrandIf you’re a travel brand, especially one not yet licensed by Travel Sentry, this kind of business planning support could help you make your next business decision with added confidence.&nbsp;&nbsp;Whether you're exploring entering a new market, launching a new product or rethinking packaging, access to this kind of consumer research makes a real difference in customer satisfaction and commercial success.&nbsp;Our licensees get exclusive access to this kind of research. If you’re a brand looking to better understand your target markets, contact us to learn how we use market research to help you grow.&nbsp;

We take a detailed look at market segmentation, using real data collection methods to understand who’s locking their luggage, who isn’t and why. 

Our Latest Market Research 

Why Your Brand Should Choose Integrated TSA LocksFor today’s traveler, convenience and peace of mind are just as important as durability or design. Integrated TSA-accepted locks help meet those expectations by building security directly into the luggage - no extra keys or accessories required.“We use a Travel Sentry integrated lock mainly for theft prevention. It’s easier for the traveler as they no longer need to carry a padlock or key to secure their case. In addition to the peace of mind that comes from not worrying about luggage opening accidentally, the Travel Sentry lock is also TSA compliant.”— James Lin, Operations Department, Traveler’s ChoiceThis built-in security has become increasingly relevant. A recent Travel Sentry survey showed that 42% of travelers secure their luggage at the last minute - a habit that favors simple, integrated solutions over loose accessories.A Trusted Standard, Built InThe Travel Sentry® Red Diamond is instantly recognizable to travelers, security staff, and brands alike. It’s more than a symbol - it's a sign of global compliance and quality. Locks bearing the Red Diamond are accepted at over 750 airports worldwide, enabling security agencies to open and relock bags without damage during screening.Integrated locks not only look sleek - they also protect the bag itself. Unlike external accessories, they’re less exposed to the rough handling of airport systems. While external padlocks are a practical option, they’re sometimes damaged or lost during transport. Built-in locks are simply more resilient.The Case for IntegrationIntegrated locks streamline the packing and check-in process. There’s no need to remember to attach a separate lock or carry a key. Travelers just set their combination and go. And for brands, this simplicity means higher perceived value and customer satisfaction.Top Benefits:No loose parts: Locks are part of the case - set and forget.TSA-accepted: Compliant in the U.S. and 75+ other countries.Cleaner design: Sleek integration enhances product aesthetics.Boosted brand trust: The Red Diamond signals quality and reliability.What Travelers Are SayingIn our Attest Luggage Purchasing Habits Survey (January 2024), consumers made their preferences clear:74% would pay more to have the Travel Sentry Red Diamond on their luggage.68% associate the symbol with trust and premium quality.73.5% remain interested in zipper-style luggage - where integrated locks are often featured.These numbers tell a strong story: travelers want built-in solutions that work.An Opportunity for Brands (and Beyond)For luggage brands, integrated locks are more than a feature - they’re a selling point. They help position products as modern, secure, and premium. They also help avoid common issues that cause frustration for both travelers and customer service teams.Even padlock-focused brands may benefit by adapting to shifting consumer behavior. Integrated solutions reflect how travelers pack and move today. And for both types of brands, the Red Diamond remains a powerful way to inspire confidence.Whether you're designing a new product line or refreshing an existing one, now is the time to incorporate TSA-accepted locks into your brand story.Looking to integrate the Red Diamond into your next collection?&nbsp;Get in touch with our team.&nbsp;

Integrated locks represent a clear opportunity for brands to meet growing expectations, differentiate in a crowded market and increase their margin.

Investment into Integrated TSA Locks 

TSA Locks: Everyday Versatility for Travelers and BeyondTSA-accepted locks are best known for keeping luggage safe during air travel. But today’s consumers need security beyond the airport. From gyms and hotel rooms to train travel and coffee shops, people are looking for smarter ways to secure their belongings - wherever they go.As buyers and retailers evaluate travel goods for multi-functional value, TSA lock versatility offers a simple, compact solution that delivers security, convenience and peace of mind.Beyond Airports: Why TSA Locks Make Sense for Daily LifeMany travelers assume luggage locks are only necessary for flights. In reality, theft and tampering can happen anywhere. Whether at a busy train station, at the gym or staying in hotels, TSA-accepted locks protect your belongings.On Trains: Security When Your Luggage Is Out of SightTrain travel is popular, however, many carriages store bags in communal racks or at the ends of carriages, often out of a traveler's line of sight.&nbsp;TSA locks are ideal for:Securing suitcases stored away from your seatLocking compartments within your bag for added safetyAttaching a bag to a fixed object (with a cable).The peace of mind that a visible lock provides is invaluable, especially on overnight routes or high-speed trains with frequent stops.At the GymGyms and fitness centers are high-traffic environments and gym-goers need somewhere to stash their stuff when working out. Not all lockers come with built-in locks. A TSA lock provides a practical solution, letting gym-goers:Lock personal lockers or shared storageSecure zippers on duffels or gym bagsProtect small items like phones, wallets or keys that you don't want on your person when working outTSA padlocks are a simple, lightweight way to secure your belongings.In Hotel RoomsEven premium hotels can't guarantee total security, particularly in shared accommodations or during housekeeping visits. TSA locks let travelers:Lock luggage while they’re away from the roomSecure drawers or closets storing valuablesLock personal bags in hostels or shared Airbnb spacesAdd a layer of privacy by locking adjoining doorsThe ability to quickly lock a bag gives travelers control, especially when traveling solo or sharing accommodations.On the GoPeople living in the city, students and digital nomads carry important belongings daily - from laptops and passports to musical instruments or photography gear.TSA locks can be used to:Lock a backpack when exploring a citySecure a laptop bag at a café or co-working spaceLock equipment cases at events or photo shootsProtect personal bags in libraries or study areasSecure a briefcase or purse on public transitWith their compact design, these locks offer convenience without extra weight.What Makes TSA Locks Special?There are many types of locks available - but Travel Sentry accepted options offer unique advantages that make them a go-to for savvy travelers.Key features include:TSA approval: These locks can be safely opened by airport screeners without damaging the luggage.Trusted by airport security: Recognized in over 75 countries, the red diamond symbol is a global standard.No keys to lose: Lots of TSA locks are combination-based, eliminating the risk of misplacing a key.Built to last: Their durable construction stands up to repeated use on the road or at the gym.Lightweight &amp; portable: Easy to store into a bag or attach to gear without hassle.What the Research Says: A Global Look at Luggage SecurityTravel Sentry’s recent consumer study across five major travel markets — the US, UK, Germany, France and China — revealed some key insights:Business travelers are most likely to use locks, given the value of the items they carry.Many travelers secure their luggage out of fear of theft or bags opening during transit.Trains and hotels are often overlooked as risk areas, even though luggage is frequently out of sight.A significant number of people (20%) have never considered locking their luggage — but research proves that taking action to secure delivers significant practical and emotional benefits.&nbsp;Interest in locks rises dramatically when consumers are informed about TSA approval and the meaning of the red diamond symbol.The study also showed strong demand for innovative solutions, including GPS trackers and biometric locks - especially in markets like China.A Retail Opportunity: Smart Security for a Range of CustomersTSA-accepted locks are a perfect add-on item for:Suitcases and carry-onsBackpacks and satchelsTech and camera equipment casesMusical instrumentsGym duffels and toiletry kitsSchool or work gearThey’re affordable, easy to merchandise and appeal to a wide range of buyers — from students and athletes to business travelers and vacationers. With growing global awareness of theft and the importance of security, TSA locks are an excellent upsell for anyone selling travel gear.From the airport to the train, from the gym locker to your local café — TSA locks empower people to move through life with confidence. They’re not just for travel anymore. Thanks to their TSA lock versatility, these small but mighty tools help people protect their belongings, avoid stress and travel smarter — every day.

From gyms and hotel rooms to train travel and coffee shops, people are looking for smarter ways to secure their belongings - wherever they go.

Versatility of TSA locks

How Brands Are Tackling Carry-On Baggage Rules&nbsp;In response to the inconsistency in size restrictions, innovative luggage brands are creating carry-on bags precisely tailored to specific airline policies, allowing travelers to&nbsp;purchase luggage with complete confidence that it will&nbsp;comply with their preferred carrier's regulations.&nbsp;&nbsp;Air travel regulations are constantly changing, with airlines enforcing stricter carry-on baggage rules as they look to monetize the previously 'free' luggage allowance permitted in the cabin – typically one bag in the overhead compartment and a smaller personal item under the seat.Carry-On Regulations and RestrictionsOne of the hardest parts of air travel is dealing with different airline cabin bag rules. What is allowed on one flight may be banned on another.&nbsp;For instance, budget carrier Ryanair permits personal items of just 40 x 20 x 25 cm, while British Airways allows considerably larger carry-ons up to 56 x 45 x 25 cm. In the U.S., carry-on policies differ by airline, but a typical maximum size is 22 x 14 x 9 inches (56 x 36 x 23 cm), including handles and wheels.Travelers who fail to comply with these varied regulations face hefty fees for oversized bags, sometimes paying more in penalties than the cost of their ticket, making careful planning and appropriate luggage selection more important than ever before.This inconsistency leads many travelers to buy multiple bags for different airlines to avoid extra fees, creating unnecessary expenses, stress at boarding and complicating packing for budget-conscious travelers.1. Airline-Specific Carry-On Bags&nbsp;In response to the inconsistency in size restrictions, innovative luggage brands are creating carry-on bags precisely tailored to specific airline policies, allowing travelers to purchase luggage with complete confidence that it will comply with their preferred carrier's regulations.&nbsp;&nbsp;Consumers can now find Ryanair-approved bags that are exactly 40 x 20 x 25 cm or options built to EasyJet's 45 x 36 x 20 cm limits, with these targeted products giving travelers peace of mind.&nbsp;This airline-specific approach appeals particularly to frequent flyers who typically use the same airline and need reliability and consistency every trip, eliminating the anxiety of wondering whether their bag will be accepted on board. This approach also creates a clear value proposition for manufacturers - eliminating confusion and surprise fees for customers.&nbsp;2. Adaptable Carry-On Designs&nbsp;Instead of creating bags for just one airline, some brands are making versatile bags with adjustable features that can meet the needs of different airlines. These carry-on solutions can shrink or expand to flex to different airline regulations, with some featuring fold-away compartments or removable sections that allow travelers to adjust their bags on the go.&nbsp;Other brands are producing convertible options that shift between backpack, roller and duffel form, offering flexibility for travelers who want their luggage to serve multiple purposes throughout their journey. This adaptability is particularly helpful for international travelers using multiple carriers on a single trip, who would otherwise need to bring several different bags to comply with each airline's unique restrictions.&nbsp;3. Built-In Luggage Scale&nbsp;&nbsp;As airlines tighten both size and weight limits, brands are developing bags with built-in weighing scales that help passengers avoid crossing the allowed weight limit. These luggage solutions enable travelers to distribute weight more effectively between their bags or make necessary adjustments before reaching the check-in counter, preventing unexpected excess weight charges.&nbsp;4. Better Materials&nbsp;Carry-on luggage must be not only compact but also light. Brands are increasingly using materials like polycarbonate, aerospace-grade aluminum and soft-shell options to create durable yet ultra-light bags. These materials protect your belongings without eating into weight allowances.  &nbsp;PC (polycarbonate) is a premium luggage material known for its durability and resistance to impact. Most major brands want to use it to protect the items inside the suitcase, as it can withstand rough baggage handling. PC is strong and lightweight, making it ideal for protecting items during travel. Soft-sided luggage offers travelers a significant advantage over rigid suitcases when it comes to squeezing as much as possible into a particular carry-on size.&nbsp;5. Under-Seat Space&nbsp;With increasing attention on personal item size restrictions – which typically include handbags, small backpacks, or laptop bags that must fit under the seat in front of you. These are designed for personal items and often feature multiple compartments, expandable sections, and easy-access pockets that maximize storage capacity. Some systems allow the personal item to detach from the main carry-on bag when needed, giving travelers more flexibility while staying compliant with regulations.&nbsp;The Future of Carry-On Innovation&nbsp;As airline restrictions evolve, luggage manufacturers and brands are developing innovative solutions. Future smart luggage may feature digital displays for real-time compliance, materials that adjust to size restrictions, and technology to help travelers navigate complex regulations. These innovations reduce stress and surprise fees, ensuring smoother journeys. For brands, airline restrictions offer opportunities to understand customer needs and design effective solutions.&nbsp;

Luggage brands are now designing carry-on bags that meet specific airline size restrictions, ensuring travelers can comply with their carrier's regulations.  


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